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How does a double-sided circular knitting machine produce soft and close-fitting knitted fabrics?

How does a double-sided circular knitting machine produce soft and close-fitting knitted fabrics?
May 24 , 2024

Knitted fabrics are widely used in the textile industry due to their versatility, comfort and flexibility. Double jersey machine plays a vital role in producing high-quality knitted fabrics that are soft and comfortable to wear.

 

The main process of double-sided circular knitting involves the interweaving of two sets of needles and yarn.  Yarn is fed into the machine and needles positioned in a circular arrangement form loops by continuously interweaving the yarn.  This interloop mechanism forms the basis of fabric production.

 

To achieve ideal softness and comfort, yarn selection is crucial.  Various types of yarn can be used, such as cotton, polyester, viscose or a mixture of different fibers.  Yarn selection depends on the intended use and properties of the final fabric.

 

The knitting process on a double-sided circular knitting machine can create different patterns and textures on both sides of the fabric simultaneously.  By adjusting the movement and settings of the needle, fabrics can be designed with different stitch structures, such as flat stitch, rib stitch, or purl stitch.  These seam structures contribute to the fabric's elasticity, breathability and drape.

 

During the knitting process, controlling the tension of the yarn is crucial.  Proper tension ensures uniformity of loops and prevents the fabric from deforming.  Additionally, the weight and thickness of the fabric can be adjusted by manipulating the machine's gauge settings.

 

Once the fabric is double-knit, it undergoes additional processes such as washing, dyeing, and finishing.  These processes enhance the softness, color and overall quality of the fabric.  Techniques such as brushing or sanding can be used to create a softer feel and velvety surface.

 

The final fabric produced by double knitting circular knitting machines offers several advantages.  Its seamless construction eliminates the need for sewing and reduces the potential for wear and tear.  The elasticity of the fabric ensures a comfortable fit, making it suitable for a variety of applications in the textile industry, including sportswear, underwear, sportswear and casual wear.

 

Double knitting circular knitting machines By using advanced technology, selecting the right yarn and controlling various parameters, these machines can produce fabrics with excellent tactile and aesthetic appeal.  The versatility of these fabrics makes them a popular choice for numerous applications in the textile industry.

 

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